Monday, 12 March 2018

Bow Panel Cut

    Well, another nice Sunday, and managed to get the bow panel completed for Hull #98 - checking out the angles and B-sides, the A side will face the water. Still lots of panels to cut - its a journey - but glad to be underway. I will need to fully encapsulate all the pieces in epoxy resin to protect against the elements.




Sunday, 4 March 2018

Making Sawdust On Hull#98!

     Finally, some good weather -- sunshine and a day off. As the saying goes, it is time to make "hay while the sun shines!" I began making the first cuts on the partial bulkheads. Its the start of a long project, but it is nice to finally be underway and have the tarps off the plywood. 

     Cutting the notches was a bit of a challenge, but the operation went pretty smoothly! Dianne's Rose Hull#098 is full steam ahead!


Cutting Out The Partial Bulkheads

Monday, 19 February 2018

Plywood Shopping!

     Well, Spring is coming again soon, and it is time to get some marine plywood for the new boat. This will be the first of many investments into lumber. There are a ton of choices to be made. Previously, I just used exterior radiata pine, and it works fine on the small craft. It is easily repaired and touched up.

    With the Mystnyx houseboat project, it will require a higher grade of wood. The weight of the boat means it will be difficult to do any repairs. The cost of the project and the size makes it a prime candidate to use the best available materials. 

    That being said, its worth a look at the various wood types. Here is a good little primer that I wrote a long time ago about wood types: https://shadyislepirates.com/?q=node/39

    Woodenboat magazine also has a great write up on differences: http://woodenboat.com/marine-plywood

  Another great source of information on specific differences in Marine Plywood:  https://www.wolstenholme.com/pdf/Marine%20Plywood%20Comparison.pdf

   This is an interesting write up taken from the Glen-L forums: 

"The Baltic Birch plywood's are a sound choice if you can confirm that they are made with waterproof glues, more specifically the Phenolic Resin glues.
Also with the Baltic plywood's the grading standard is considerably different than what you see here in the (West). While we have (APA grades) A, B, C and D grades, plus Marine grades (Mar A-B indicating that it's Marine rated with one face being A grade and the other side being B graded) plus the British standards BS1088, BS6566 (although now only used for historical sake - the BS standards are no longer "certified" by Lloyds) they do not equate to what you may see with these birch plywood's.

 The Baltic grading system is typically the Russian GOST system. The plywood is made with two different types of glue. One is a phenolic glue, which is waterproof/boilproof - so what would be considered "marine rated" - it is identified on Baltic Birch with an "FSF" stamp. The second type of glue is melamine based, and while (technically) "waterproof", water "resistant" is more correct (on our side of the pond this would be classified as a sheet that can be used (structurally) if "protected" - like under shingles on a house roof etc. This second type of glue is identified with an "FK" stamp on the birch panels (and should be avoided on the hull/transom, but fine for interior stuff - bulkheads etc). 

Also the grading system is typically with a double letter (single letters exist, but are not often seen on commercial panels), so you will see BB/BB or BB/CC. Just like over here the grade has to do with the quality of veneer layers, how well they are joined to form a single layer (higher grades = closer joins = less gaps etc) but the GOST ratings are actually a little more stringent than on our side so a BB rated birch panel has considerably better joins than a B grade in the APA rating system.
So while a Mar A-B would be a preferred structural marine panel and would roughly equate to a BS1088 panel (using the lloyds rating), a BB/CC FSF Baltic panel would be pretty close to the other two graded panels.
There is one other advantage to the birch and one detractor.
The advantage is that for any given thickness it will contain more plies than an APA panel, and usually "at least" equal to the BS marine ply, and considerably more plies as the thickness of the panel increases.
A 12mm (roughly 1/2") panel with an APA rating of Mar A/B would have (typically) 5 plies. A BS1088 panel and the Vost panel would have 9 plies.
On the downside, the BB and lower rated panels allow "patches" in the face plies. These are seen as very small football (not soccer) shaped "plugs" in the face veneer. These can "pop out" under extreme stress/flex and should be avoided for major structural panels. In the APA system you generally only see the patches (albeit about 2 1/2 times the size of those seen on VOST rated panels) on C grade faces and they are usually identified with a grade of "C-Plugged". 
Now, for all my yapping here, this is my position on using Baltic Birch.
Given the "crap" that the APA rated stuff has turned into in the past 20 years, I consider the B.Birch "far superior" to anything on the market with an APA rating.
In the last 15 or so years even the (formerly) BS rated stuff has gone way down hill. So unless you are chucking big bucks for Joubert certified BS1088, the stuff that's being passed of as 1088 is barely better than 6566 Aquatek, so hardly worth the premium.
Because of that, if you can find some BB rated Baltic Birch with the waterproof glue, FSF, stamp, you will have a vastly superior panel both aesthetically and structurally to anything else on the market. The biggest issue in North America is sourcing full sized panels. It is typically imported here in 5'x5' panels only."

In the end, I order a ordered a pile of yummy specialty plywood from Smith's Plywood for the new boat build.. U can spend quite a bit of time in a plywood specialty shop...  I got the 1/2" in Baltic Birch, and had it delivered.

Alot of nice grains and beautiful wood. Smith's doesn't have Meranti or Okoume.  I then went to PJ White's and was able to get both BS-6566 and BS-1088 Meranti for the build. I now am all set. Very excited to get going!






Friday, 24 November 2017

A Motor for the Boat!

     Picked up the first of many things to start off the "Mystnyx" Dianne's Rose project. I began a complete teardown on a 1963 FDL-17M which is an 18 HP Long-shaft Electric Start Johnson 2-cycle outboard. A relatively rare engine these days, but had a long and mighty run in the both the Johnson and Evinrude lineup, as OMC made Johnson and Evinrude 18's from 1957 until about 1973.

 In that year, OMC changed the engine slightly, putting on bigger carburetor and began marketing it as a 25 HP.   The old 18-20 hp Johnson/Evinrude motors were some of the best pound for pound motors ever made and very sought after these days. It was a good find for me at $200CDN, with a few things to be done, the motor was in a great condition overall.





Two-Stroke Versus Four-Stroke:

Most people shopping for a new motor assume that a 4 stroke is more powerful and, therefore, better. This isn’t necessarily the case. There are some advantages and disadvantages to each type of motor.

In a two-stroke motor, the crankshaft will turn once for every cycle of the piston. This engine creates power once every two strokes of the piston, which means more bang, for a smaller sized displacement.

Also, because it only takes two strokes for each cycle, there are less valves and gears which makes the motor lighter. In terms of horsepower to weight ratios, the two-stroke is an advantage.

In a four-stroke engine the crankshaft makes two rotations for every one cycle of the piston. This means that power is created one time for every four strokes. This means the engine works less hard, on each power stroke, and is more quiet.

The two-stroke requires that oil be mixed with the gas which can be messy, and reduce fuel economy. Burnt oil out the exhaust can also smell. These engines don’t require you to add oil, are more fuel-efficient, and have greater durability. However most four-strokes require professional service maintenance, while the two-stroke is easily maintained and repaired by the average do-it-yourselfer.

Contrary to popular belief, two-strokes aren't a dying breed. The fact is, carbureted two-strokes are going away due to their inability to comply with increasingly stringent emissions legislation. However, the DFI two-stroke outboards are thriving and remain popular.

In my case, it comes down to price, spend upwards of $2,700 and rely on a manufacturers warranty, or pay substantially less with something I can repair and maintain on my own. Currently, most lakes and oceans in B.C. still allow carbureted two-stroke engines, although environmental laws are changing. For now, I can get the "Mystnyx" out on the water - and look to a motor upgrade when the time comes.


The OMC 18 H.P. outboard was made from 1957-1973

    This older style 2-stroke means that I will have to mix the oil with the gas. These OMC older motors were apparently one of the first that were built WITH needle bearings in the crankshaft and rods. However they still use a bushing on the top, or piston end of the connecting rods. I have seen see may ideas on outboard message boards as to oil ratios, all the way from factory recommended at that time of 16-1 up to way higher, depending on the age of the motor. What they usually do not mention is the type, or quality of this oil being used. These motors were recommended at 32-1 and with the full synthetic oils probably would have no problem with 50:1, although I will continue mix the recommended mixture.

After picking up the engine I needed to make an outboard motor stand - here is a quick and easy method:


Making a simple outboard motor stand




First thing will be to pull the carb apart and rebuild!




With the "Ethanol" blended gases, the old varnished cork floats need to be replaced.
The alcohol will cause the varnish to rub off and gum up the carb. In addition, all the fuel lines need to be made ethanol friendly, including the fuel pump.





Removing all of the "fuel" components and replacing them,



My 18HP FDL-17M Johnson Test-Running In A Barrel

All in all I repaired or replaced the following components:
  • Coils -  Ignition Coil and Lamination with Grommet OMC Part Number: 0584477  x 2 
  • Points & Condensers - Ignition Tune-Up Kit OMC Part Number: 0172523
  • Spark plugs - Champion x 2
  • Plug Wiring -7mm copper core spark plug wire with lacquer coated cloth braid over PVC insulation. 5ft Cloth Braided Spark Plug Wire Red W/ Black & yellow
  • Fuel Filter & Gasket - Sierra International 18-2889-9 Marine Filter Bowl Gasket - Pack of 2, Fuel Filter, Small OMC Part 0308239
  • Water Pump Impeller - Sierra International 18-3377 - Water Pump Kit 382468, Without Housing
  • Rebuilt Carburetor - CARBURETOR SERVICE KIT OMC Part Number: 439071
  • New Carb Float & Arm  - Johnson/Evinrude/OMC New OEM CARBURETOR FLOAT & ARM 0396514, 396514
  • Replaced/Upgraded Fuel Pump  & Gaskets - Johnson/Evinrude/OMC New OEM FUEL PUMP & SCREW KIT  388685, Johnson/Evinrude/OMC New OEM GASKET 0303615, 30361
  • Replaced all fuel lines
  • Head gasket - Sierra International 18-2962 - Head Gasket  OMC Part: 322332
  • Exhaust gasket - EVINRUDE JOHNSON Exhaust GASKET 316162
  • Replaced Thermostat and thermostat gaskets - Sierra International 18-0182-9 Thermostat Gasket - Pack of 2,  Thermostat OMC Part 5005440, Thermostat Cover Gasket - OMC Part 0308328 - Thermostat Cover Gasket
In addition, I added the remote control brackets for the shift and throttle linkages. 

It all came with a price, fortunately labour was free. The total cost of parts about $300 USD. So with the initial cost of the motor added. I am in it for about $700 CDN. 

Wednesday, 20 September 2017

Plans Arrived

A great day!  After investing $305 USD  the plans arrived from Roy Schreyer  and I was pleasantly surprised - they are very detailed - and have  great illustrations! 


Dianne's Rose in Rough Water



Looks like it can take some chop!


With the fall setting in and winter approaching it will be time to scour craigslist and the internet for usable and either low cost or free materials. It will also mean sourcing out marine-plywood. Searching for a power plant and of course, trailers.  So much to be done!













Tuesday, 22 August 2017

A suitable design

 As far as shanty-style boats go there are many different possible designs.

Phil Thiel's Escargot is a good start, but I didn't feel it had quite the headroom I was looking for.


Other possible candidates were the "free plans" such as the "Bayou Belle" and the Popular Mechanix Houseboat taken out of old magazines.


In the end, I settled on the "Dianne's Rose" which was designed by Canadian Roy Schreyer. I did so for several reasons, mostly it was because of the size and stability. I also liked the "retro" look of the cabin. I ordered a set of study plans today from https://www.roydesignedthat.com/



Thursday, 10 August 2017

The Start Of Something New

     Well, its three years later, and no further progress. Many changes, a new house, health issues, and other projects kept me from working on the Vacationer project.

     I have to say, my thoughts have now shifted from the sailboat, which I have always been comfortable with, and love the idea of  using the wind for "free power" to a motorboat design.  Mainly for family reasons. I am now looking for something that provides a "cabin" on the water. It seems that it is getting increasingly difficult to find camping spots in B.C., and with the freedom of a boat, it make sense that a "shantyboat" or small houseboat would be in order.

     During the 19th century into the 1930s, itinerant workers lived in shanty boats along the canals and rivers of industrial American towns. It was once a way a life. While doing genealogical research I read an excerpt from my own family,  from my 6x great grandfather, Jacob Judy who was considered a "very ancient and respectable pioneer" in Illinois who immigrated to America when he was just 3 years old. According to The Combined History of Randolph, Monroe and Perry Counties... , Illinois (1883) p.448:
"In the year 1786 he and his family descended the Ohio river to Kentucky. On the river, at the mouth of the Scioto, he heard the Indians making noises to decoy him to land, but he kept straight on. He had but one man with him besides his family. His daughter Nancy Judy, then eighteen years old, steered the boat, while her father, her brother, Samuel Judy, and the hired man, rowed the craft with all possible speed by this dangerous section of the river. He remained two years in Kentucky, and descended the Ohio in a flat boat . He was forced up Cash river , in the present county of Alexander , for protection from the Indians , and remained there for seven weeks, until a boat could come from Kaskaskia to his relief."

A houseboat in the 1930s



A deserted houseboat in 1905

Living in Steveston,a shantyboat design  it is also a nice fit with the history along the Fraser river.   

Steveston Dyke Side Saloon 1901
 "Life was rough and ready on the river front around the turn of the last century. Shown here, a couple of First Nations canoes, three Fraser River type gillnet skiffs and a Columbia River type skiff are moored near the dyke at the foot of Second Avenue in Steveston. A group of men stand on the deck of a small float house and, at centre on the dyke, the Dyke-side Saloon is open for business ready to provide refreshments to bored fishermen between fisheries openings." (Friends of the Richmond Archives)

    A pontoon boat while nice, are expensive, and in most likelihood would not be able to stand up to the wave on the Salish sea. It would be best that such a design would be able to handle some reasonable chop. It would be best if it could accommodate both salt and freshwater.., from lakes to exploring small inlets. A barge style design would work in rougher water, and would also maximize space and comfort.